1959 Pickup

Thanks John. He's sixteen, going to be 17 in July. If the engine stays that clean for any length of time, either something is wrong or he's not using it as intended. Wrenches will be taken to the freshly painted bolts. Modifications should be made over time as he uses it and his wants and expectations change. Maintenance and repairs will add their own character.

As you, I, and many of the builders on this board are aware, the pretty paint is only the superficial result of what went in. We could have left most things "as found" but then we would have missed some things, the cracked thermostat housing being just one:
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It wasn't leaking prior to the engine's removal from the donor vehicle, but had we not sandblasted part, the painted-over crack surely would have revealed itself at a most inopportune time later. He caught it now.
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More important - to me - than the looks are the habits being developed by a young man entering into industry. The time spent cleaning & inspecting parts, chasing threads prior to assembly, etc. won't prevent every surprise down the trail, but it should help to minimize them. The investment-of-effort made here adds to the pride of ownership, the knowledge of a job done to the best of one's ever-expanding abilities, furthering valuable experience.
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Speaking of gained experience: If/when you meet him, ask about the hardware-store quality bolt he was using to fasten the cherry picker chain to the block while lifting the engine off the stand. I wasn't there as he was working towards hanging the engine from the hoist to bolt the flywheel on, probably thinking "clutch, pressure plate, transmission, in the truck, down the road, girl at my side."
You can tell someone all day long that bolts really do break... but until they have something the weight of an automotive engine almost crash to the ground at their feet, our words just don't have the same impact. While we were re-securing the dangling engine back to the hoist, it hanging precariously from the build-stand by 2 of the 4 bolts that had not yet been removed, he recounted watching that cheap bolt just give way under weight... almost quicker than he could move, bending like butter, it snapped. Up went the chain and down went the engine; fortuitously, just not all the way.

When I asked, "Which way did you move when you saw it going?"
"Like this!" he replied, motioning hands-up and backwards, adrenaline still not fully dissipated.
"Good!" I said, "Do you know how many people would have instinctively reached for it and tried to save that stupid hunk of metal? We can always build another."
Invaluable.

And then there's the little things, the creativity that makes something our own, the things we do with our own hands because we can, things that will acceptably go unnoticed by the casual observer, like making an adapter for a carbureted air filter so the finished product fits with the rest of the vehicle:
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I mean who would really care, right? The plastic square box from the donor would fit right alongside the wheelwell and do the same job. Why bother? You can probably buy a nicely fabricated communist one cheaper online somewhere anyway and have it delivered right to your door with little-to-no effort.

Bother because you can, son, and that gives you exercisable options.
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What we're building here is much more than a truck.


Well Said John! I would guess that a lot of "Us" have the Scars to show the results of the experiences that we went through in our Journey of how we got to where we're at. I can see from the good work that your Son does that he had a great teacher and that he will do well in all his travels. Looking forward to more project updates. John (aka: Pivnic)
 
Over the weekend we modified the removed-by-hacksaw pads as planned and cleaned all the paint from anywhere welding would be done on the axle tubes. Undaunted by the previous day’s sawing, he placed the rear on jackstands with its pinion set to its desired installation angle and set the pads to the same distance as the Willys springs, leveled them as before their removal, and welded them in place; first by tacking and then checking every measurement again afterwards.

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We had to cut them free the first time and I applaud his willingness to take something apart that isn’t to his liking. It would be easier after all the effort to just say “good enough” and move on. But after hacksawing through the welds (good thing they were only tacked) he measured yet again, set everything up, welded, verified, and then let the arc rip, checking one last time to be sure.

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With four wheels on the ground we’re actually able to roll the truck back into the shop to give us something in which to install the soon-to-be-assembled drivetrain. Since the much larger Cherokee gas tank was also installed in its shop-made straps and brackets during this escapade, we’ll then move on to the fun of some plumbing, wiring, and measuring for driveshafts.

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One of those milestones. Yeah it's on four wheels again. Love the tenacity of your young builder. Not a common trait. Well done dad.

Duane

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This is a good time right here fellas. Somebody is excited to be at this point.

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It's goin' in!
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We still have to drill the original crossmember for the new transmission mount. When we do it will drop down in the back another inch or so. We moved the crossmember back a couple of inches (and subsequently stretched it to match the wider area of the frame) to accommodate the longer engine/trans combination, but didn't want to drill it until we were sure of the marks. The engine is in & resting on its own mounts... as is the builder.
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Thanks for giving us a place to share.
 
I'm enjoying where this is going, thanks for posting. I keep dragging my butt and this makes me want to get on it!
 
Ditto what Metalguy said. Spent the afternoon cleaning to shop after a bunch of honey do projects. I hope to get caught up on my build. You guys are an inspiration.

Keep it up. Keep the posts coming.

Duane

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It should be no surprise that the frontend pieces still needed some repair, so he's been going after them in the few weeks since the last post:
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And the heater and under-dash supports brackets all needed some attention of a varying degree. I came home from work one day and he was working on the column drop. I snapped a quick shot of the partially completed piece while we were discussing it.
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Since the underside of the cab needed to be re-undercoated, we took the body back off the frame, laid it on its back, and pointed the undercoating gun at it:
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Much thicker than anything you can get in a spray can, this rubberized stuff comes out of the gun like turning on a small hose. It should really help with long-term rust prevention and quiet things down a little inside.
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And what better place to learn & practice your spray gun technique than by starting on the underside? The last truck I painted was 20+ years ago with the state-of-the-art-at-the-time Binks Model 7, the one he can be seen using to blow on primer in earlier posts. We picked-up this modular, gravity-feed, low-pressure 3M piece with changeable tips for his foray into color and as something he can expand upon if he likes.
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The color was his choice. It is the factory Royal Blue Poly available starting in '57. These shots of the underside make it look a little lighter than it is in reality (at least on the monitor I'm using at the moment).
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With the cab off the frame, we're also taking advantage of the ease of front-to-rear wiring. In addition to the taillight wires, this section of the donor Jeep Cherokee harness had a few unwanted features (rear window wiper/washer, hatch window electric defrost, second rear dome light, etc). We unpinned the connectors and one-by-one removed the wires we won't be using.
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Originally, the entire harness ran through the passenger compartment of the Cherokee. The front, where it connects to the distribution (fuse) panel, is on the left and the hard black plastic tube ran alongside the driver's door under the carpet... but that section will now go in the frame rail. The wires still connected on the left, but coiled, will remain in the cab. They are for the interior lights & sound system and will get run up the 'A' pillar. We also kept the 10ga wire from the rear defogger in anticipation of some day needing the heavier gauge for an amp. :D

The center section with the pink runs to the fuel tank for the level sender and pump. The rest is for the taillights & license plate light. (That ugly plastic light is not being used. We just had some things plugged into the harness while we were doing this to help keep track.)
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At the time of this writing the harness has been re-covered in its protective loom and fed through the driver's side frame rail and rear crossmember.


Based on grades, his school allows students to earn an assigned parking space for their senior year. They are also allowed to "decorate" that space and this is what he came up with - a wooden stencil to throw down and hit with white line-striping paint. A lot of the marks & writing are from initial design attempts. He still needs to finish cutting the "O", but you get the idea where his head is.
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More as it comes.
 
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There are so many things that rock about this thread: father-son project, attention to detail, your patience, his own initiative... :cheers:
 
Our plan was to leave everything alone in the garage all week to give the paint time to cure and then work on moving the cab this weekend. But one day after work in the middle of the week while we were hanging out in the kitchen, one of us (me) couldn't wait any longer and turned to the other " ' want to go out and put the cab on the frame?"

"Sure!" came the surprised, but smiling and eager reply.

We gathered a blanket, some boards, and a piece of plywood, and the two of us went out and lifted that cab back up onto the frame. Painted and having to worry about scratches during every move and all the while working against gravity made my comment of "we'll just do it the reverse of taking it off" a process that was easier said than done... but we managed without making a single ding or scratch.

After getting the mounts aligned and admiring our work, we rolled it part-way out to get a look at it in the fading daylight.

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Knowing tomorrow was a work/school day, we rolled it back in for the night... but not before bringing his mom and brother out to see and share in the milestone.
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After another 20 minutes or so of admiration and discussions of what's been done and what comes next, we closed the door for the night and went inside.
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It's the following Saturday morning as I write this. He's been out working on it both nights since then as have I. Bolts are going in. The gas tank is plumbed. Wiring is getting installed. Motivations are at least as high as in the beginning... if not higher. There is still a long way to go but his vision is becoming a reality.
 
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TinKnocker

sorry to say I just came upon your build even though I regular surf the site with my brother and I joint build.

Great build going on. Like others, love the early videos. Those are classic especially the bringing the old engine to life and learning to drive.

Keep up the great work
 
Hey, Hey John. Glad you got to this Milestone and glad you guys admired it for some time! Congrats! It's magic how a Milestone like this can Re-Energized you! John (aka: Pivnic)
 
Our plan was to leave everything alone in the garage all week to give the paint time to cure and then work on moving the cab this weekend. But one day after work in the middle of the week while we were hanging out in the kitchen, one of us (me) couldn't wait any longer and turned to the other " ' want to go out and put the cab on the frame?"

"Sure!" came the surprised, but smiling and eager reply.

We gathered a blanket, some boards, and a piece of plywood, and the two of us went out and lifted that cab back up onto the frame. Painted and having to worry about scratches during every move and all the while working against gravity made my comment of "we'll just do it the reverse of taking it off" a process that was easier said than done... but we managed without making a single ding or scratch.

After getting the mounts aligned and admiring our work, we rolled it part-way out to get a look at it in the fading daylight.

201708081805.jpg


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Knowing tomorrow was a work/school day, we rolled it back in for the night... but not before bringing his mom and brother out to see and share in the milestone.
201708081811.jpg



After another 20 minutes or so of admiration and discussions of what's been done and what comes next, we closed the door for the night and went inside.
201708081812.jpg



It's the following Saturday morning as I write this. He's been out working on it both nights since then as have I. Bolts are going in. The gas tank is plumbed. Wiring is getting installed. Motivations are at least as high as in the beginning... if not higher. There is still a long way to go but his vision is becoming a reality.

I have a 56 wagon I've getting ready. Now just the body work. I love the paint color. What color, name, is it. Mine has a dark blue top with cream side panels.


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Hi Steve,

Thanks for the comments. He's a fan of the color too and just painted the front fenders and grill yesterday. Pics to follow as we assemble it this weekend... if one of us can hold out that long ;).

You can read more about it a page back in Post #108 :

"The color was his choice. It is the factory Royal Blue Poly available starting in '57."

John
 
Like others, love the early videos. Those are classic especially the bringing the old engine to life and learning to drive.

I couldn't agree more... and thanks for the support.

Here's the latest!

[video=youtube_share;GBc6etTLj1E]https://youtu.be/GBc6etTLj1E[/video]
 
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His expression is truly priceless. Great moment in an epic build.

Thx for sharing. Made my day.

Duane

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